Know What Your Compressed Air Leaks Are Costing You ... 24/7
Air Aware continuously measures compressed air leakage and pressure sag, providing intelligent alerts that help maintenance teams determine when corrective action is needed.
Stop Paying for Air That Never Gets Used.
Compressed air is one of the most expensive utilities in manufacturing, yet leaks often go undetected for weeks or even months. During that time, compressors run longer, consume more electricity, pressure can sag, equipment experiences additional wear, and operating costs continue to rise.
Traditionally, manufacturers rely on periodic inspections using handheld ultrasonic leak detectors to locate compressed air leaks. While effective at finding some of the individual leaks, these inspections provide only a snapshot of some of the leaks at the time of the ultrasonic survey. Between inspections, new leaks can develop and existing leaks can become significantly worse without anyone knowing.
Air Aware changes the process.
Using AI to analyze compressor power consumption and system pressure, Air Aware continuously measures compressed air leakage and system pressure sag. Intelligent alerts notify maintenance personnel when operating conditions change, providing the information needed to determine whether repairs can be scheduled or require immediate attention.
Instead of relying solely on scheduled leak inspections, maintenance teams gain continuous visibility into the health of their compressed air system. Air Aware not only detects changing conditions, but also helps quantify the severity of the problem so maintenance resources can be focused where they'll have the greatest impact.
Discover Even More Hidden Energy Costs Beyond Your Compressed Air System
Compressed air isn't the only hidden expense in your plant. Energy-intensive equipment such as furnaces, ovens, compressors, pumps, and production machinery often consumes far more electricity than expected while providing little indication when operating efficiency begins to decline.
Watts Aware continuously monitors electrical power consumption, machine utilization, temperature, and other operating conditions, helping manufacturers uncover energy waste, identify production bottlenecks, and detect developing equipment problems before they result in costly downtime.
Whether monitoring modern equipment or decades-old legacy machines, Watts Aware provides affordable, plug-and-play industrial intelligence without requiring PLC programming or IT support.
Why Manufacturers Choose Watts Aware
- Monitor energy-intensive equipment in real time
- Increase machine utilization
- Reduce electrical operating costs
- Detect abnormal operating conditions early
- Compare production performance between shifts
- Receive text or email alerts when conditions change
- Deploy in under 60 minutes with no programming required.
Both Air Aware and Watts Aware are powered by the NEEM 200 Industrial Intelligence Hub. The same plug-and-play platform can also be deployed for specialized monitoring applications, giving manufacturers an affordable path to modernizing legacy equipment and expanding monitoring capabilities as new opportunities arise.
- Track your highest power consumption processes. Access from any web browser. Receive real-time email or text alerts if out-of-normal conditions occur.
- Deploy in under 60 minutes! Truly plug-and-play. Connect power, attach sensors, and start monitoring. No programming or IT team is required.
- Track what matters most—power usage, current, voltage, temperature, machine utilization, and event counts - utilizing up to five sensors per NEEM-2 unit.
- Prevent costly downtime losses. Schedule maintenance alerts and spot early warning signs such as out-of-range power draw or elevated temperature.
- Detect aggregate air leakage. Leakage in compressed-air systems is costly and incorrectly makes existing compressor systems seem inadequate.
- Sends out-of-normal condition alerts by text or email.
Close the gap between actual and planned performance. Identify operator issues, the need for control adjustments, and shift differences.
Real-Time Insights
Optimize your plant operations by identifying opportunities to save money and avoid expensive surprises. Here is a small sample of ways you can use NEEM-2 solutions to provide valuable insights into your operations.
- Pinpoint Wasted Energy: Continuously monitor energy-intensive equipment like furnaces, air compressors, injection molding machines, motors, and kilns. Identify energy hogs and understand machine-level operational costs.
- Maximize Asset Utilization: Optimize production cycles per hour. Ensure factory automation and compressed-air-powered systems are operating efficiently.
- Discover the details of what really happens in your facility: Know what's going on 24 hours a day, 7-days a week with 1-second resolution.
- Flexible Data Analysis: Download sensor measurements as CSV files for use in spreadsheets. For complex multi-sensor analysis, pass the data to an AI Assistant.
- Audit Plant Capacity: Before adding a machine, review NEEM data to assess your current plant capacity. Many NEEM customers have found significant unused capacity.
An Equipment Monitor that can
Do Much More.
With different sensor attachments, Sensor Synergy’s monitoring solutions can not only monitor energy consumption, but can also provide automated insights that can identify machine health, out-of-range operation, and other problems that could lead to e downtime.
Ideal for Modern Factory Maintenance Programs.
Whether your facility is starting Condition-Based Maintenance programs or preparing for a Predictive Maintenance program, physical measurements by appropriate sensors on your equipment are required. Sensor Synergy's NEEM-2 makes easy work of providing a continuous stream of physical measurements based on easy to attach, sensors provided by Sensor Synergy.
Breakthrough Affordability.
This second-generation monitoring system is a breakthrough in affordability and ease of deployment - complete solutions for under $1500! You can begin monitoring specific processes or equipment the same day your system arrives—often within just one hour of opening the box. No complex programming, integration, or steep learning curve is required.
Sensor Synergy's NEEM-2 Pays for Itself Fast
